- Overview
- Product Description
- Company strength
- FAQ
Basic Info.
Model NO.
GMC4022
Numerical Control
CNC/MNC
Processing Precision
0.04~0.05(mm)
Performance Classification
Economical CNC Machine Tools
Certification
GS, CE, RoHS, ISO 9001
Condition
New
CNC Machine Name
China CNC Large Horizontal Machining Center Gmc321
Tool Changer
Side-Mounted Manipulator Type
Color
Customer′s Requirement
Guideways
Taiwan Linear Guideways
Control System
Siemens GSK Knd Fanuc Mitsubishi
Machine Type
Gantry Machining Center
Processing
Metal Cutting CNC Milling Machine
Video Outgoing-Inspection
Provided
Machinery Test Report
Provided
Showroom Location
Canada, Turkey, UK, Us, Italy, Russia, Indian, SA
Applicable Industries
Machinery Repair Shops, Manufacturing Plant
Voltage
380V50Hz and Customer Request
Key Selling Points
Multifunctional
Min. Time of Tool Change(S)
2
OEM
Provide
Transport Package
Moisture-Proof Inner Packaging,Wooden Case Outside
Specification
9000*4800*4000 mm
Trademark
XINZHE
Origin
Nanjing China
HS Code
84571030
Production Capacity
200 Sets/Year
Product Description
1.INFORMATION OF GANTRY MACHINING CENTE
DESCRIPTION
This machine tool is a CNC sorghum gantry boring and milling machining center with good dynamic performance, accurate motion precision control, stable machining accuracy and good consistency, which can automatically complete the hole machining such as drilling, expanding, boring, reaming and tapping of parts under one clamping and the machining of milling surfaces, grooves, curved surfaces and other work processes.
This machine tool has the advantages of advanced design concept, beautiful appearance, good overall rigidity, long precision retention, and a wide range of applications. It is widely used in large diesel machinery, agricultural machinery, chemical machinery, new energy, rail transportation, automobile, mining machinery, steam turbine, textile, aerospace, military, shipping, electric power, nuclear industry, metallurgy and other industries.
MATERIAL OF MAIN PARTS AND ARRANGEMENT OF REINFORCEMENT PLATE
1. castings: bed, table, column, beam, Y-axis drag plate, ram and other large parts are made of high-strength, low-stress cast iron material and resin sand molding process, and tempering heat treatment to eliminate internal stress, to obtain a good overall stable structure. Utilizing the cast iron material's characteristics of high strength, good rigidity, low thermal influence, and excellent seismic performance, the overall accuracy of the machine tool is guaranteed for a long time. Extend the service life.2. fascia: the use of three-dimensional finite element analysis technology, optimize the design, reasonable arrangement of the fascia, the overall stability of the structure for a long time, so as to ensure the overall accuracy of the machine tool for a long time, to extend the service life.
Optional oil cooler can realize constant temperature control of spindle parts to meet the requirements of high-speed machining accuracy.
3. spindle loosening and pulling knife: the use of special hydraulic cylinders to complete the spindle automatic loosening action, the spindle automatic pulling knife is automatically completed by the butterfly reed.
4. Spindle rigidity: the spindle is arranged at the center of Z-axis ram and adopts mandrel grinding process with the inner hole of ram, which has excellent rigidity and meets the requirement of strong cutting.
CNC AXIS SERVO DRIVES AND GUIDEWAY SUB-COMPONENTS
1. X/Y/Z-axis drive: AC servo motor + synchronous belt pulley + high-precision ball screw (pre-tensioning between ball screw and nut, full-stroke inspection, eliminating the gap) transmission structure, to achieve X, Y, Z three-way feeding.2. X/Y-axis guideway: adopts linear sliding guideway, which has the advantages of good dynamic characteristics, large load bearing, high running accuracy, no crawling at low speed, and small friction resistance.
3. Z-axis guideway: the guideway surface of ram adopts high-frequency quenching and heat treatment process, and is processed by guideway grinding to obtain high surface roughness and surface hardness, and then it is combined with Y-axis drag plate (which adopts PTFE molding process) to form the sliding guideway sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub
HYDRAULIC PART OF THE MACHINE
1. Ram balancing: two special hydraulic balancing cylinders are used to balance the weight of the spindle parts, ram parts and main gearbox parts to reduce the no-load load of the ballscrews and the wear on the Z-axis screws, which can guarantee the accuracy of the ballscrews for a long time, thus ensuring the long term accuracy of the machine tool.2. The spindle shift, through the special hydraulic shift cylinder to control the fork to realize the spindle speed of high and low gear automatic switching.
3. Spindle loosening and pulling: special hydraulic cylinder is used to complete the spindle automatic loosening action, and the spindle automatic pulling is automatically completed by the butterfly reed.
OTHER DEVICES
1. ATC automatic exchange device: optional tool magazine device chain (suitable for automatic transposition angle head of vertical and horizontal conversion ATC) robot tool magazine, tool magazine capacity of 32/40, can realize random tool change, shorten the auxiliary work time.2. double-side spiral chip removal device (standard) + chain lifting device and chip receiving car (standard).
3. Full-automatic head changing and automatic indexing (5°×72 equidistant) right-angle milling head (optional)
CONTROL SYSTEM
The machine is standard equipped with FANUC 0i-MF numerical control system, 10.4-inch color LCD display, with linear/arc/spiral interpolation, three-axis linkage, rigid tapping, graphic display, coordinate system setting, tool bias, fixed cycle, troubleshooting, error compensation, program transmission and storage (CF card interface) and other functions.
PARAMETER
| Item | GMC-2022 | GMC-3022 |
| Control system | FANUC 0i-MF | FANUC 0i-MF |
| Worktable size | 1800*2000mm | 2000*3200mm |
| T Slot | 11-22×175 | 11-22×175 |
| X travelling | 2000mm | 3200mm |
| Y travelling | 2060mm | 2300mm |
| Z travelling | 860mm | 1000mm |
| Gantry width | 2000mm | 2300mm |
| Distance from spindle end to worktable | 175~1035mm | 175~1175mm |
| Spindle taper | ISO50 7:24(MAS403 BT50) | ISO50 7:24(MAS403 BT50) |
| Spindle motor power | Spindle motor:18.5Kw | Spindle motor:18.5Kw |
| Spindle speed | Max. speed 6000rpm | Max. speed 6000rpm |
| Spindle out torque | 236Nm | 236Nm |
| X/Y/Z axis motor torque / power | 3/3/3kW | 3/3/3kW |
| Feed speed | 5~6000mm/min | 5~6000mm/min |
| X/Y/Z axis fast move speed | 8/12/10m/min | 8/12/10m/min |
| Tool magazine | 24 | 24 |
| Max tool diameter | φ200 | φ200 |
| Max tool weight | 15kg | 15kg |
| Linear coordinate positioning accuracy | 0.006±mm/ random 1000mm | 0.006±mm/ random 1000mm |
| Repeatability accuracy of linear coordinates | 0.005±mm | 0.005±mm |
| Worktable loading weight | 5t | 9t |
| Machine weight | 23t | 30t |
| Machine size | 7000×4900*4600mm | 8300×4900*4800mm |
2. CONFIGURATION OF GANTRY MACHINING CENTE
MECHANICAL PART
| 1. | Bed base |
| 2. | Worktable |
| 3. | Columns, beams |
| 4. | Y-direction pallet (slide plate) |
| 5. | Z-direction ram (T-shaped ram) |
| 6. | Spindle box |
| 7. | Functional devices |
| 8. | Control system |
| Standard accessories for machine tools | |||
| 1. | Tool automatic exchange device | 9. | Tools and tool box |
| 2. | Workpiece cooling system | 10. | Foundation screws and pads |
| 3. | Double side spiral chip removal device; | 11. | RS-232C interface |
| 4. | Working lamp | 12. | Mobile MPG |
| 5. | Automatic lubrication system | 13. | Electric cabinet heat exchanger |
| 6. | Three-colour warning lamp | 14. | Standard random accessories |
| 7. | Spindle blowing device | 15. | Technical data |
| 8. | Cleaning air gun | 16. | Chain plate automatic chip removal device |
| No. | Name | Factory | Specification and model |
| 1 | Main Foundation Castings | Taiwan | resin sand molding |
| 2 | Spindle assembly | Taiwan | BT50/6000rpm |
| 3 | rolling guideway | Taiwan | |
| 4 | Rolling screw | Taiwan | X8020,Y6012,Z5012 |
| 5 | Screw bearing | FAG | |
| 6 | Coupling | Germany KTR | |
| 7 | Automatic centralized lubrication system | Hegu | Japanese |
| 8 | semi-open guard | Chinese professional factory | |
| 9 | Automatic chip removal system | Chinese professional factory | double helix |
| 10 | Fully enclosed guard | Chinese professional factory | |
| 11 | Chain type automatic chip removal device | Chinese professional factory | |
| 12 | Knife Cylinder | Taiwan | |
| 13 | Spindle oil cooler | Taiwan | |
| 14 | Tool magazine manipulator | BT50-24 Taiwan |
ELECTRICAL PART
| No. | Name | Factory | Specification and model |
| 1 | Control system | FANUC | 0i-MF system,10.4″TFT display |
| 2 | Feed servo motor | FANUC | |
| 3 | Spindle servo motor | FANUC | |
| 4 | Automatic switch, contactor | Schneider | |
| 5 | Power Relay | Idec | |
| 6 | DC switching power supply | Schneider | |
| 7 | Machine operator panel | Chinese professional factory | |
| 8 | Electric cabinet heat exchanger | Sanhe |
| List of random accessories for machine tools | ||||
| No. | Name | Specification | Qty, | Remark |
| 1 | Machine tool pads | 1set | ||
| 2 | CNC toolholders | BT50-ER40 | 1set | |
| 3 | pull-tab | MAS403 LDA-50BT | 1pcs | |
| 4 | Clamp cover | ER40 | 1pcs | |
| 5 | Allen spanner | 1set | 5sets | |
| 6 | Screwdrivers | + and - | 1set | Each one pcs |
| 7 | RS-232C communication cable | 3M,With communication software | 1set | |
| 8 | CF memory card | 1GB | 1set | |
| List of machine tool randomisation documents | ||||
| No. | Name | Specification | Qty, | Remark |
| 1 | Packing list | 1 | ||
| 2 | Certificate of Inspection Conformity | 1 | ||
| 3 | Instruction manuals for machine tools | 1 | ||
| 4 | Machine tool electrical operating instructions | 1 | Includes electrical schematic | |
| 5 | CNC system certificate of conformity/warranty | 1 | ||
| 6 | System factory parameter table | 1 | FANUC | |
| 7 | CNCSystem Information | Operation/Programming/Maintenance/Parameters | 2 | |
MACHINE TOOL ENVIRONMENT
Power supply: 3-AC 380V±10% 50Hz±1Hz Altitude: ≤1500mAmbient temperature: 5~45° Relative humidity: ≤85%
Environment: no harmful and corrosive gas, liquid, dust; no strong vibration, strong magnetic field, strong radiation
MACHINE TOOL ACCEPTANCE CRITERIA AND PROCEDURES
1. Precision of machining center: check and accept according to relevant national standards GB/T18400-2010 or Q/XZ03-2015 (for checking geometric accuracy, working accuracy, standard cutting test pieces, etc.).2. Check and accept according to the relevant technical agreement, factory documents and configuration list signed by both parties.
3. For the machine tool with special configuration, the acceptance is divided into two parts: pre-acceptance and final acceptance:
Pre-acceptance: In accordance with the relevant content of the technical agreement and the manufacturer's factory inspection documents, the manufacturer and the user will jointly conduct an acceptance check at the manufacturer's factory, and both parties will sign and approve the acceptance, and the equipment is ready for delivery; for those that the user cannot come to the manufacturer for acceptance , can be regarded as approved pre-acceptance;
Final acceptance: at the site of use by the user, after installation and commissioning by the manufacturer's personnel to the user; the user provides the necessary general tools for installation and commissioning, and the main content of acceptance is to check the goods according to the factory documents, packing list, and accuracy test report , geometric accuracy testing, machine tool run-in verification, etc., and sign the final acceptance report after passing the test.
TRAINING AND INSTALLATION
Xinzhe Factory supply the installation documents, if easy training can make video meeting by free. If need to to customer's factory to install and train, Xinzhe factory will arrange engineers go to user's factory , the cost of round-trip air ticket, board and lodging will by user, 100.00USD/days salary for each engineers.AFTER SALES
1. From the BL date, the manufacturer will implement the "three guarantees" service for the product for one year (if the user causes damage due to his own reasons, an appropriate cost fee will be charged)
2. When the machine tool breaks down, the manufacturer can accurately judge the cause of the failure and deal with it immediately after receiving the feedback information from the user; if the cause cannot be determined at that time, a reply will be given within 24 hours; for those who need to send personnel to the scene to deal with it, According to the distance of the road, send someone to the place within a week until the fault is resolved.
3.FACTORY AND CUSTOMER WORKSHOP
4.Company strength
Nanjing XinZhe CNC Machine Tool Co.,Ltd. was established in 2007. Located in Guabu CNC Industrial Park, Liuhe District, Nanjing, the company is mainly engaged in the research and development, manufacturing, technical consulting, sales and service of CNC machine tools, intelligent equipment and intelligent manufacturing systems.
CNC Solution for Metal Cutting Industry
The company insists on being customer-centered and constantly innovating. From the standard vertical, horizontal, and gantry processing centers, it gradually develops a variety of high-efficiency and labor-saving automatic special machine tools and production lines to meet the processing needs of customers. Customers are spread all over the country and abroad to many countries.The company has independently developed special machines and automated
production lines for full CNC parts machining, and has made major breakthroughs in leading companies of the industry such as SINOSTEEL, SINOTRUK, and Fuhua Heavy Industries.
The company adheres to the corporate tenet of "attitude determines everything, quality makes the future", carries forward the spirit of innovation and excellence, builds a positive, dedicated and loving team, serves customers with heart and soul, and produces high-quality products!
package
| FAQ | |
| Q1 A1 | How can I choose the most suitable machines ? If you are the factory, please tell me your specifications request or our workpiece drawing, our professional engineer team will suggest the suitable model for you. If you are the trading company, you can tell us your customer's request or we will suggest you our best selling model for you. |
| Q2 A2 | Where is our factory located? How can I visit there? Our factory is located in NanJing City, JiangSu Province, China. You are warmly welcomed to visit us. We can send the invitation letter to you and pick up you from Nanjing Airport to our factory. |
| Q3 A3 | How is the warranty? We will supply standard ports and accessories with our machine when shipment. Within one year after receiving our machines, in the right operation, if there are any damaged parts or accessories, we will replace them by air or express immediately free of charge. |
| Q4 A4 | Do you have a stock? Our Chinese market order is very good, we have many machines produce everyday and delivery everyday. Our fastest delivery time for 1~5 sets will be within one month. |
| Q5 A5 | How about your quality? We have approved the ISO9001:2008 Quality management system. ISO14001 Environmental management system. Most products have been approved by the European and American safety standards, including CE,GS, EMS & UL. 90% of our products are exported to more than 60 countries and regions around the world, especially to Europe and America market and always win high reputation. So you can rest assured of our quality products and our best services. |
| Q6 A6 | Do you have professional engineers? Yeah, we have professional engineers and designers, We can provide OEM services. The most important development part is our technical and quality. |
| Q7 A7 | What is the package? Machine is by waterproof cloth to covered. And e packed by standard exported wooden case with steel foot. It is very much strong for oversea transportation. |
| Q8 A8 | What's your main products of your company? We specialized in all kinds of machines ,such as Vertical Machining Center, Horizontal Machining Center, 5 axis Machining Center, Gantry Machining Center, CNC Vertical Chuck Turning Machine, Boring and Milling Machine and Custom Machine Tool . |
| Q9 A9 | What's the MOQ? One set. The big discount will start from three sets. |
| Q10 A10 | What's the Payment Terms ? T/T,30% initial payment when order,70% balance payment before shipment; Irrevocable LC. Other way can discuss according to different situation. |
| Q11 A11 | What is the charge of installing and commissioning? Most of machines you can install well according to our drawing. For some machines, it need our technician to go to your local site and help you install and commission machines. At the same time, our technician will train your workers, it will table about 7~15days for different machines. The return air-tickets, accommodation, food, salary (USD100.00/day for each technician), etc will be born by the end-user. |