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Basic Info.
Model NO.
aseptic
Power Source
Steam
Certification
CE
Automatic Grade
Manual
Application
Milk, Yogurt, Cheese
Customized
Customized
Power
318V,50Hz , Customized Optional
Capacity
Aseptic Tank 5 Ton,10ton,20ton,Customized
Certificate
ISO
Overseas Installation
Available
Transport Package
Wood Carton
Specification
customized
Trademark
CN
Origin
Jiangsu, China
HS Code
8434200000
Production Capacity
100
Product Description
- Solutions transformed into high-performance modules
- Non-stop product changeover
- Pre-assembled and factory tested (for convenient and fast installation
- Skid-mounted flexible relocation
- Service and maintenance of canning production line (UHT continuous production
- Capacity range from 5,000 to 40,000 liters/hour
- Long service life, short investment recovery time and high return rate
| 15000 L Aseptic tank System | |||
| Capacity | 15Ton/Hour | Material | 316 Stainless Steel |
| Usage | liquid food Aseptic storage | Service | Overseas Turn-key Project |
| Project Process | Aseptic | Item | Project Design |
| Mainly Data: | |||
| 1. The tank body is a vertical cylindrical tank, with an oval head on the top and an oval head on the bottom of the tank. The entire tank is supported by adjustable tank legs with feet; 2. The tank is designed to withstand a pressure of 3.5bar and can be steam sterilized at 144°C for 20 minutes; 3. The inner tank material is 316L stainless steel, the inner tank thickness is 10mm, and the inner surface mirror finish reaches 0.3μm; 4. The thinnest thickness of the tank head shall not be less than 8mm; 5. Please refer to the detailed drawing for the jacket form; 6. The outer material is made of 304 stainless steel plate with a thickness of 3mm, the original surface of the 2B plate, the welding seam finish Ra≤0.8um, and there is a sterile air inlet on the top of the tank. 7. There is a pressure-resistant manhole on the top of the tank, and the tank is equipped with a manhole rubber ring. The manhole on the top of the tank is equipped with an electronic lock for protection; 8. The tank is equipped with multiple cleaning nozzles, and the cleaning effect has no dead ends. The tank CIP pipeline and the tank sterile air pipeline require the use of sterile valves; 9. Equipped with automatic sterile material taking valve; 10. The tank is equipped with temperature sensor, liquid level sensor, high and low liquid level switches; 11. The mixing adopts steam barrier, motor with variable frequency and equipped with frequency converter, and the speed is 50~80 rpm; 12. Welding needs to comply with national standards and the following requirements: 13. Before welding, the sharp edges must be cut square and parallel: standard space for standard welding; 14. Welding front groove and assembly inspection, including spot welding quality, assembly gap, error amount, etc.; 15. For nozzles and equipment, avoid corner joints; 16. Welding areas of the shell, bottom and top: the plates must be welded with the welding feet; 17. The GTAW (TIG welding) of pipelines needs to comply with AWSD18.3/ASME; 18. Spot welding and welding require gas protection (protection and backing gas); 19. Discoloration of spot welds and welds needs to be minimized; 20.Head supplier: Beihai | |||
(1) Introduction to the functions of sterile tanks
The sterile tanks operate independently on the UHT line and filling production line, avoiding circulation and ensuring continuous production, regardless of UHT plant filling rate or CIP interruption, or product change.
Sterile storage tank equipment is suitable for liquid storage tanks that require sterility in pharmaceutical, dietary, chemical and other industries.
Equipment structure:
The device is made of cylindrical stainless steel. It is a closed container welded by conical heads at the top and bottom. The upper cone is equipped with a ф40 diameter tank washer and a safety valve is installed on the outside. The pressure gauge is connected to the steam pipe, and the liquid inlet is installed on the outside of the cylinder. A level gauge is used to control the liquid level and has a temperature gauge; the bottom of the tank is equipped with a discharge port, and an escalator can be installed outside the tank for up and down operations.
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This equipment is easy to clean and sterilize, easy to operate, ensures safety, has a reasonable structure, and is made entirely of stainless steel. It is beautiful and hygienic, and is indeed an ideal sterile storage tank.
Details :
Sterile tank design, manufacturing, inspection and acceptance standards
The function realization and quality assurance of aseptic tanks are mainly completed from the design and manufacturing process control. The design and manufacturing of aseptic tanks should comply with HG/T2806-2009 "Manufacturing Management Rules for Austenitic Stainless Steel Pressure Vessels" and GB/T150-2010 "Pressure Vessel" national standard requirements.1. Mainly applicable specifications and standards for the design, manufacture and inspection of sterile tanks:
1.1 GB/T150-2010 "Pressure Vessels"
1.2 TSG 07-2019 "Licensing Rules for Special Equipment Production and Filling Units"
1.3 TSG 21-2016 "Safety Technical Supervision Regulations for Stationary Pressure Vessels"
1.4 HG/T2806-2009 "Austenitic Stainless Steel Pressure Vessel Manufacturing Management Rules"
1.5 Welding materials: according to NB/T47018-2017
1.6 Weld inspection: NB/T47013.5-2015
1.7 Packaging and transportation: NB/T 10558-2021 Pressure vessel coating and transportation packaging
Dimensions are in millimeters unless otherwise stated.
2. Basic requirements for sterile tank design:
3. Technical requirements for sterile tank manufacturing and assembly
>>>>>>>>>>>>>>>>>>>More details welcome contact us!
20Ton/Hour Milk, Yogurt Production Line Equipment
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Pasteurizer photos:
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Application:
Chun Nuo Intelligent Manufacturing (Shanghai) Technology Co., Ltd.
Established in 2014 in Jiading District, Shanghai. We have our own production base,which located in Yangzhou City, Jiangsu Province. Our company is mainly engaged in the food, beverage, beer, condiments, pharmaceutical and chemical industries, and is responsible for the design, production and manufacturing of complete line equipment for fluid food turnkey projects. The main equipment includes pasteurizer, UHT sterilizer, Mixing Tank System, CIP systems, stainless steel tanks, Aseptic tanks, aging tanks, cheese Jar and Cooling tank, various types of individual equipment.
Established in 2014 in Jiading District, Shanghai. We have our own production base,which located in Yangzhou City, Jiangsu Province. Our company is mainly engaged in the food, beverage, beer, condiments, pharmaceutical and chemical industries, and is responsible for the design, production and manufacturing of complete line equipment for fluid food turnkey projects. The main equipment includes pasteurizer, UHT sterilizer, Mixing Tank System, CIP systems, stainless steel tanks, Aseptic tanks, aging tanks, cheese Jar and Cooling tank, various types of individual equipment.
We have a large number of professional and technical personnel and technical service teams with many years of installation experience at home and abroad. We have undertaken the overall installation of many large-scale projects. The company provides world-class professional engineering installation experience and management experience in a work spirit of excellence. , provide users with good after-sales service and wholeheartedly meet user requirements. Professionals are the foundation of good service. Our after-sales service personnel have practical experience and system training in equipment use and maintenance, and truly master professional knowledge and on-site processing skills. method.
Q1: Do you have reference project?
A1: We have reference project in most countries,If we get the permission of the customer who has brought the machines from us ,we can tell you their contact imformation,you can go to vist their factory.
And you are always welcome to come to visit our company,and see the machine running in our factory,we can pick you up from the station near our city.Contact our sales people you can get video of our reference running machine
Q2: Do you have after-service stations?
A2: our engineer can go to overseas for aftersales service
Q3: Do you provide customized service
A3: We can design the machines according your requirements(material ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q4: What's your guarantee or the warranty of the quality if we buy your machines?
A4: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q5: How long time for installation?
A5: According your machines order,we will send one or two engineers to your plant,it will take about 10 days to 25 days.