Basic Info.
Product Description
Pipe Spool Fabrication System (in workshop)
Production Capabilities: 300, 000~1, 800, 000DI/ year, less manpower inputFeatures:
1. Suitable for pipe diameter: 2~48"
2. Pipe SCH: 3~80mm
3. High speed and accurate processing efficiency and effect
4. Motorized multi-function fitting-up guaranteeing fitting-up accuracy
5. Conveyor handling system improving efficiency
6. Automatic root pass, fill and cap pass
7. TIG/MIG/SAW welding process include in one welding station
8. Automatic pipe welding rate: Up to 70%
9. Be matched with project management software
On-line automation monitoring device as core part applied with sensing technique, automatic measurement and control technique, IT and relatively professional analysis software, and communication network as well
On-line automation monitoring device as core part applied with sensing technique, automatic measurement and control technique, IT and relatively professional analysis software, and communication network as well
Configuration:
| 1 | Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines |
| 2 | High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines. |
| 3 | High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48" |
| 4 | Two / Multi- Axis CNC Flame/Plasma Cutting Machine >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24' |
| 5 | Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Two models available(1"-8" type,2"-24" type) |
| 6 | Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type |
| 7 | Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min. |
Our solution covers fabrication of different materials, such as C.S, S. S, Alloy steel, Duplex S. S. etc, from pipe dia. 2" to 60". Besides our automatic welding station can do automatic TIG/ RMD-MIG root pass and TIG/ RMD-MIG/MIG/ SAW fill and cap pass.
We not only provide effective pipe spool fabrication solution, but also provide fast build up workshop solution, raw material prefabrication, finished spools Non-destructive testing solution, which can speed up the whole production construction cycle and guarantee project quality.
Based on the above ability, our pipe spool fabrication system has been recognized worldwide and been used by many famous contractors all over the world due to the high efficiency and good quality production and mostly manpower saving advantages. We have strong confidence in providing professional solution for your pipe spool fabrication workshop.
There are two types of pipe spool fabrication system: fixed type and containerized type. Fixed type is more suitable for heavy work load fabrication, and can get higher automation rate. Containerized type is more suitable for on site fabrication.
Welcome to visit our headquarter in Nanjing, China. For more information please contact us. Thank you!