Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.

Performance Features

Stringent Regulatory Compliance

• Entire line designed, manufactured, assembled, and commissioned in adherence to new GMP regulations

Seamless Automation from Start to Finish

• Servo control system automates tray unpacking, film tearing, conveying, filling, plug feeding/filling, tray output
• Electromechanical integration, stable operation, high automation

Versatile Fill Volume Capabilities

• Filling range: 0.1ml - 20ml
• Accommodates various products: 1ml - 20ml (per specifications)
• High output capacity: 2,000 - 30,000 BPH

Flexible Configuration Options

• 2-10 filling heads for optimized capacity
• Choice of filling pumps: metal, peristaltic, ceramic
• Tailorable CIP/SIP, nitrogen inerting, vacuum filling systems

Uncompromising Precision and Quality

• Highly accurate filling: ≤ ±1% (based on product characteristics)
• Exceptional pass rates: ≥99.9%

Safeguarding Product Integrity

• Automated syringe handling via servo/cylinder system
• No friction between plugger/solution, stoppers protected by laminar flow
• Servo components below machine frame to avoid environmental contamination

Intelligent Process Controls

• Smart devices at core stations for complete production monitoring
• High-precision HMI, PLC automation, auto-protection, VFD control
• Optional robots for collaborative tearing, filling, plugging, weighing

Enhanced Aseptic Processing

• Open-RABS and Class 100 laminar flow system available
• Isolator systems and BIBO for fully closed aseptic environments
• Automated calibration and no bottle-no fill/cap safety functions

Customized Solutions for Your Needs

• Tailorable configurations to meet your unique requirements
• Scalable and future-proof for evolving manufacturing demands

Revolutionize your aseptic pharmaceutical filling operations with our cutting-edge Plastic PFS Line - delivering unmatched automation, precision, and compliance. Contact us today.