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Basic Info.
Packaging & Delivery
Product Description
Aseptic pre-filling and sealing syringe lines are mainly used for the unpacking, tearing, filling and pluging of disposable syringes in honeycomb trays in pharmaceutical plants. It's mainly for the production and packaging of various aseptic products such as vaccines, monoclonal antibodies, small molecule heparin, insulin and hyaluronic acid.
Performance Features
Stringent Regulatory Compliance
- Entire line designed, manufactured, assembled, and commissioned in accordance with the latest GMP regulations
Seamless Automation from Start to Finish
- Servo control system for automated honeycomb tray unpacking, film tearing, conveying, filling, plug feeding, and tray output
- Electromechanical integrated control ensures stable operations and high automation
Versatile Production Capabilities
- Handles a wide range of fill volumes from 0.1ml to 20ml
- Ideal for plastic prefilled syringes from 1ml to 20ml
- High-speed output capacity of 2,000 to 30,000 units per hour
Flexible Filling System
- Fillling head options from 2 to 10 units to match desired throughput
- Choice of metal, peristaltic, or ceramic filling pumps
- Exceptional filling accuracy of ≤ ±1% (depending on product characteristics)
Uncompromising Quality and Efficiency
- Designed for ≥99.9% pass rate, minimizing rejects and waste
- Automated syringe handling via servo system and cylinders
- Intelligent testing at core stations for comprehensive quality control
Safeguarding Product Integrity
- No friction between plugger and drug solution, avoiding contamination
- Stoppers protected by laminar flow, minimizing particle exposure
- Servo-driven components below frame for precise positioning and clean environment
Advanced Aseptic Processing Capabilities
- Configurable CIP/SIP, nitrogen inerting, and vacuum filling systems
- Optional isolator, Open-RABS, and Class 100 laminar flow protection
- Bag-in/bag-out capabilities for fully closed aseptic processing
Intelligent Manufacturing Features
- No syringe-no fill/plug, no syringe squeeze detection
- Collaborative robotics for film tearing, filling, plugging, weighing
- Automated filling volume calibration
State-of-the-Art Controls and Monitoring
- High-precision colour touch screen HMI and PLC automation
- Automatic protection and variable frequency drive control
- Comprehensive production monitoring and data acquisition
Tailored Solutions for Your Unique Needs
- Customizable options to meet your specific production requirements
- Scalable and future-proof for evolving manufacturing demands
Embrace the future of prefilled syringe production with our intelligent, automated plastic line - delivering unmatched efficiency, precision, and regulatory compliance. Contact us today.
