Marya Advanced Automatic Aseptic Vial Filling Machine Efficient Solution

Introduction :

Our state-of-the-art Vial Filling Production Line seamlessly integrates cutting-edge equipment to deliver unparalleled automation and efficiency in pharmaceutical manufacturing. Comprising an ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine, this advanced system streamlines the entire production process from cleaning and sterilization to filling, stoppering, and capping.

Comprehensive Automation from Start to Finish

• Automated spraying, ultrasonic cleaning, bottle flushing, preheating, drying, and sterilization
• Heat source removal, cooling, bottle unscrambling, and controlled nitrogen pre/post-filling
• Automated stopper unscrambling, pressing, cap unscrambling, and capping
• Realizes fully automated production for the complete vial filling cycle

Unmatched Versatility Across Applications

• Engineered for efficient filling of vial liquid injections and freeze-dried powder injections
• Suitable for antibiotics, biopharmaceuticals, chemical pharmaceuticals, blood products, and more

Modular Design for Flexible Configurations

• Each machine can operate independently or as part of an integrated production line
• Allows for tailored setups to meet your unique manufacturing needs

Stringent Quality Control and Compliance

• Adheres to rigorous pharmaceutical industry standards and best practices
• Ensures consistent product quality, integrity, and safety

Future-Proof Scalability and Customization

• Modular design allows for flexible configurations and future expansions
• Tailorable to meet your evolving production demands and growth

Streamline your vial filling operations with our cutting-edge Vial Filling Production Line, delivering unmatched automation, versatility, and quality assurance. Contact us today to explore this state-of-the-art solution and elevate your pharmaceutical manufacturing capabilities.

• The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.

• The whole line can adopt a straight-line or wall-to-wall L-shaped layout to reduce the risk of cross-contamination and ensure an aseptic level.

• Applicable specification: 1ml-100ml vial (as per user's requirement)

• Production Capacity: 1000-36000BPH

• Number of filling heads: 1-20, to be selected according to the output

• Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)

• Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;

• Capping qualified rate: ≥99.9%

• Compact and simple structure occupies less area;

• Stable product performance, easy and reliable operation, beautiful appearance;

• High degree of automation, few operators required;

• Single row or double row filling;

• Optional real-time display and printing system of sterilization temperature;

• The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.

• Optional online sterilization function for the hot air circulation tunnel oven cooling section.

• Optional open-RABS isolation protection system and class 100 laminar flow hood protection;

• Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;

• The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.

• The whole line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).

• Full-line linkage control function;

• To realize fully automatic control and monitoring of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technology are used.

• Applicable for a wide range of bottle specifications, and easy to replace mould.

• The products can be customized according to customer's actual demand.