Intelligent Welding Control System with CNC Precision for Manufacturing

Customization: Available
Application: Metal
Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools

Products Details

  • Overview
  • Product Description
  • Company Profile
  • FAQ
Overview

Basic Info.

Certification
CE, ISO 9001
Condition
New
Type
CNC Controller
Materia
Metal
Displayer
10.4-Inch Screen
PLC
Online Editing
Interface
RS232&USB&Network
Connection
Full Bus
Transport Package
Carton or Plywood
Trademark
GSK
Origin
Guangzhou, China
HS Code
8537101901
Production Capacity
100000set/Year

Product Description

Introducing the GSK 980TDi-H: A High-performance CNC Controller for Your Turning Machine Needs
 
Intelligent Welding Control System with CNC Precision for Manufacturing
Product Description
 

GSK980TDi TURNING MACHINE CNC PRODUCT BRIEF
Introducing the GSK980TDi, the latest innovation in the esteemed GSK980TD series. Developed by the same pioneering engineers who brought you the GSK980TD, GSK980TDa, GSK980TDb, and GSK980TDc models, this state-of-the-art product is designed to dominate the CNC Turning machine and Turning center market.
Built on the advanced GSK-Link industry spot BUS, the GSK980TDi integrates a BUS servo drive unit with a multi-core, 23-bit absolute encoder servo motor. This guarantees a 0.1μm level position accuracy, seamless servo parameter on-line configuration, and non-block mechanical zero return. The sleek, modern appearance is crafted by industry experts, while exhaustive research enhances efficiency, intelligent applications, user-friendly operations, and facilitates secondary development.
The launch of the GSK980TDi heralds a new era of excellence in common CNC systems!

Technical features
 Based on GSK-Link industrial field bus.
 Least command increment: 0.1μm, maximum traverse rate: 100m/min.
 Support turning and milling.
Support torque control .
Support servo parameter online configuration,  servo status real-time monitoring.
Support display interface secondary development (User-defined).
Support non-stop mechanical zero return.
Standard bus servo drive unit and multi-turn 17-bit absolute encoder.
 
High Speed & High Precision Control
Leveraging the GSK-Link industrial fieldbus, the system's servo motors, paired with GR-L series servo devices and 25-bit or higher high-resolution absolute encoders, deliver nano-level interpolation. This ensures that the output accuracy aligns perfectly with the feedback accuracy of the servo motor encoder, culminating in unparalleled high-speed, high-precision machining.
Intelligent Welding Control System with CNC Precision for Manufacturing
 
Oscillating Chip Break
During rough machining, a specific frequency sine/cosine wave interference is introduced to the feed axis, causing the tool to oscillate in the cutting track direction. This breaks continuous chips into manageable pieces, preventing them from entangling with the tool or workpiece, thereby reducing the risk of tool breakage or workpiece misalignment.
Intelligent Welding Control System with CNC Precision for Manufacturing
 
Support for Turning, Milling, and Drilling Complex Machining
Equipped with 5 feed axes and 2 analog spindles, the system supports spindle orientation, rigid tapping, cylindrical interpolation, and polar coordinate interpolation when paired with the servo spindle. This functionality meets comprehensive turning and milling requirements.
Intelligent Welding Control System with CNC Precision for Manufacturing

Intelligent Welding Control System with CNC Precision for Manufacturing
Graphical Simulation
During program processing, a 3D model of the workpiece simulates the real machining scenario, making the tool path more intuitive and simplifying the identification of programming errors.
Intelligent Welding Control System with CNC Precision for Manufacturing

Intelligent Welding Control System with CNC Precision for Manufacturing
 
Intelligent Welding Control System with CNC Precision for Manufacturing
Thread Repair Function
The thread repair function enables the machine to restore damaged threads, be it large oil pipelines or screws, regardless of whether the machine tool is fitted with a servo spindle or an analog spindle.
Intelligent Welding Control System with CNC Precision for Manufacturing
 
Polygon Turning
For traditional polygon processing, power milling tools are usually used for processing. For occasions where high precision is not required the polygon turning function can be used to accelerate the processing of various polygons by the offset angle before synchronizing the workpiece axis with the main control axis and changing the speed ratio of the workpiece axis and the tool axis.
Intelligent Welding Control System with CNC Precision for Manufacturing
 
Machine Tool Fault Diagnosis
The machine tool diagnostic feature graphically displays input and output signals on the machine structure diagram, facilitating a more intuitive and convenient fault diagnosis process.
Intelligent Welding Control System with CNC Precision for Manufacturing
 
Application Case
GSK980TDi Applied in Brake Pad Machining
Special type: Brake pad processing machine
Application effect 
Driving linear and rotary axes with a general servo drive;
The grinding wheel is machined with end faces instead of the side of the common grinding wheel;
Complete tasks with dedicated instructions
Intelligent Welding Control System with CNC Precision for Manufacturing
 

Technical Specification

Item Specification
Controlled axis number Max. controlled axis number: 5 axes
Max. linkage axis number: 5 axes (linear interpolation), 2 axes (circular interpolation)
PLC controlled axis number: 5 axes
Coordinate
value(system)
and
dimensions
Work piece coordinate system (G50), local coordinate system, work piece coordinate (G54-G59
Coordinate plane selection
Position command range: 99999999 x least input increment
Absolute/incremental proaramming, diameter/radius proqramming, inch/metric conversion, linear axis/rotation axis
preparatory function 9 G commands, including quick positioning. linear interpolation, circular interpolation. cylindrical interpolation,
 thread cutting, polar coordinate interpolation, polygon turning, rigid tapping, dwell, driling, tool compensation,
 macro call, jump, cycle, tilt axis and thread repair, etc.
Feed function Rapid traverse rate: 0 mm/min -100000 mm/min
Rapid override: FO, 25%, 50%, 100%, a total of 4 levels of real-time adjustment
Cutting feedrate: 0 mm/min ~15000 mm/min
Feedrate override: 0~150%, a total of 16 levels of real-time adjustment
Rapid traverse/cutting feedrate acceleration/deceleration: linear type, 
S type. the starting and termination rate ot acceleration/deceleration
 and acceleration/deceleration time set by the parameters
Bus function Servo motor with multi-turn absolute position encoder
The absolute coordinate system is automatically restored after machine is powered off
Machine tool mechanical return without block
Servo parameters online modification
Servo status online diagnosis
Operation log, running log, processing log
Remote monitor.GSKLINK function
Thread cutting Thread type: equal pitch straight thread / taper thread / end thread / arc thread, 
variable pitch straight thread / taper thread / end  thread / equal tip width variable lead thread
Number of threads:1-99
Thread pitch: 0.01mm~500mm (metric thread) or 0.06 teeth/inch-2540 teeth/inch (inch thread)
Thread cutting acceleration and deceleration: Linear type, index type, S type optional
Thread run-out: The run-out length, angle and rate characteristic can be set.
Spindle function Spindle revolution speed: Set by S code or PLC signal, the range: 0 rpm ~9999 rpm
Spindle override: 50% ~ 120%, a total of 8 levels of real-time adjustment
2 route 0V~10V analog voltage output, support flexible tapping/rigid tapping
2 route spindle encoder feedback, the spindle encoder resolution can be set.
Tool function Tool length compensation (tool offset): 32 groups
Tool wearing compensation: 32 groups
Tool lifetime management:32 groups (8 pieces/group)
Tool nose radius compensation (C type)
Tool seting mode: Fixed point tool setting, trial cutting tol setting, reference point matching tool setting, 
automatic tool seting,coordinate recording function
Tool offset execution mode: modify coordinate mode, tool movement mode
M.S.T function Special M code (M00,M01, M02,M30,M98 and M99 ) , other M codes are defined by PLC
PLC function Two levels of PLC program, maximum5000 steps, the 1st level refresh period 8ms ,13 basic commands, 
44 function commands
PLC program on-line display, real-time monitor; support PLC warning and PLC alarm
Support many PLC programs, the current running PLC program optional
Basic I/O: 48 inputs/38 outputs
Extendable serial I/O unit (optional): IOR-21F: 24 inputs, 16 outputs, 2 analog voltage output
IOR-21T: 24 inputs, 16 outputs, 2 analog voltage output
IOR-04T: 48 inputs, 32 outputs
IOR-44T: 48inputs, 32 outputs, 4 analog voltage output, 1 RS485/232 serial interface
Program memory and edit Program memory: 64M, 10000 programs (include subprogram and macro)
Edit mode: full-screen edit
Edit function: program/block/character search, rewrite, delete, copy, paste
MDI input, 10 blocks operation
Support macro/subprogram call, allow 4-layer subprogram nesting
The calculator
Miscellaneous programming
Program check function Path preview, graphic simulation, dry run, machine tool lock, M.S.T lock , single block operation, stored stroke check
Simplified programming function Canned cycle, multiple canned cycle, rigid tapping, direct input of drawing size, automatic chamfering, 
statement macro programming
Compensation function Back ash compensation : 0 mm-2 mm or 0 inch-0.2 inch. backlash compensation mode
 and the freauency set by the parameters
Memory pitch error compensation: Total 1024 compensation points, 
each axis compensation point number set by the parameters
HMI 8.4" LCD true color
Support Chinese, English and other languages display
The process path shows that the process path can be zoomed in and out;
 the font of the program content can also be zoomed in and out.
Position, Program, Tool Compensation, Alarm, Parameter, Set, Graph, Diagnosis, Ladder diagram, Help
Operation management Operation mode: Edit, Auto, MDl, Mechanical zero return, MPG/Single step, Manual, Program zero return,
 MPG trial cutting/Retraction
6 level operation authority management
32 times for power off in the limited time
Program switch,Parameter switch
MPG interruption, Teach
The machine function debugging, the machine default diagnosis
Reqular maintenance function
Communication function  USB flash disk: USB flash disk fle operation, USB flash disk fle direct processing, support PLC program, 
system software upgrade with USB flash disk upgrade
RS232: Bidirectional transmission of parts programs, parameters, etc., screw-in parameter import and export,
 support PLC program update
LAN: Remote file transfer
Safety function Emergency stop, hardware travel limit, software travel check, data backup and recovery
Electrical interface 48/38 digital input and output interface, 2-way encoder interface, 2-way hand wheel interface, 
2-way spindle analog interface, Rj45 network port, GSK-LINK network port
Overall dimension GSK980TDi(W*H*D) 420 x260 x 150mm
GSK980TDi-V(W*H*D) 292 x 422 x 150mm
GSK980TDi-H(W*H*D) 400x400x150mm
 
Company Profile
 
Intelligent Welding Control System with CNC Precision for Manufacturing
GSK CNC Equipment Co., Ltd. (hereinafter referred to as GSK) is a pioneering entity dedicated to advancing the development of fundamental industrial equipment. We offer comprehensive 'trinity' solutions encompassing machine tool CNC systems, servo drives, and servo motors. We are also at the forefront of expanding into industrial robots and all-electric injection molding machines. With our innovative marketing approach, including machine tool exhibition halls, we provide customers with comprehensive, professional machine tool remanufacturing solutions and services. GSK actively promotes the integration of production and education by establishing vocational education and training institutes for highly skilled CNC personnel training. Today, GSK stands as a high-tech enterprise that perfectly blends science, education, industry, and trade, earning the title of 'China Southern CNC Industrial Base.'
At GSK, we live by our corporate philosophy of becoming a century-old enterprise and delivering gold-standard quality. Our service spirit emphasizes continuous improvement and customer satisfaction. Through relentless technological progress and innovation, we enhance user product value and benefits. We are committed to advancing the localization of the basic equipment industry, elevating the technological standards of the industry, and fostering the growth of China's national equipment manufacturing sector.
Intelligent Welding Control System with CNC Precision for Manufacturing
Intelligent Welding Control System with CNC Precision for Manufacturing
 
Main Products:

GSK CNC System Industrial Robot
Intelligent Welding Control System with CNC Precision for Manufacturing
Intelligent Welding Control System with CNC Precision for Manufacturing
 
Full Electric Injection Molding Machine CNC Machine
Intelligent Welding Control System with CNC Precision for Manufacturing
Intelligent Welding Control System with CNC Precision for Manufacturing

Intelligent Welding Control System with CNC Precision for ManufacturingIntelligent Welding Control System with CNC Precision for Manufacturing
InternationalExhibition
Intelligent Welding Control System with CNC Precision for Manufacturing
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FAQ
 
Payments

1) We can accept EXW, FOB
2) Payment must be made before shipment.
3) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer's responsibility.


Shipping
1) We only ship to your confirmed address. Please make sure your shipping address is correct before purchase.
2) Most orders will be shipped out within 3-7 working days upon payment confirmation.
3) Shipping normally takes 7-25 working days. Most of the items will deliver in 2 weeks, while there will be a delay for something we cannot control (such as bad weather). If it happens, just contact us, and we will help you check and resolve any problem.
3) Please check the package upon receipt. If there are any damages, please contact us immediately.

Feedback & Refund
1) Feedback is important to us. If you have any problems with our products, please contact us, and our technician will provide you with useful advice.
2) If you receive the parcel and are not satisfied with the goods or other problems arise, please tell us immediately and provide a photo showing the details.
3) For any reason requiring a full refund, items must be in original condition with no physical damage. The buyer is responsible for all shipping costs.


If you need more information, please contact us. We will attach great importance to resolving any of your problems.
We hope to establish a long-term, effective cooperation.

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